Pacific Tool

Pacific Tool Inc. works with all Boeing entities across all locations worldwide. We are the Boeing-designed OEM, scale producer for specialized aerospace tools, providing industry-leading engineering and technical assistance, the shortest lead times, and money-saving stocking. Our specialized tools have been instrumental in Boeing’s lowering of manufacturing costs and reduction of production lead times. Pacific Tool Inc. has been honored with several Boeing Supplier of the Year nominations in recent years. Also in 2020, Pacific Tool Inc. was given approval by Boeing to market and sell their specialized aerospace tools to airlines, MRO’s and suppliers worldwide.


Pacific Tool Inc. was founded in 1966 to serve Boeing’s specialized aerospace tool needs. Since then, we have worked with every Boeing airplane program, starting with the 727 and subsequently the 737, 747, 757, 767, 777 and 787. We have a wide array of manual and advanced computer-numeric-controlled (CNC) machining equipment for high-precision, specialized tool manufacturing. Our factory and machining capabilities are tailored for the diverse universe of specialized aerospace tool requirements.

Airframe Fastener Tooling for Boeing Aircraft

Rivets, bolts and other fasteners are the proverbial glue that holds your aircraft together. Pacific Tool manufactures thousands of tools dedicated to efficient and conforming installation of every Boeing aircraft fastener.

OEM Bucking Bar Designs for Boeing Aircraft

Properly installed fasteners are critical to the integrity of an aircraft’s structure. Using the right tools ensures your rivets get installed safely, quickly, and efficiently. Pacific Tool is Boeing’s OEM source for over 1,200 different bucking bar designs, including features for ergonomics and access into hard-to-reach areas.

Electrical & Avionics System Tooling for Boeing Aircraft

The electrical systems in your fleet power everything from critical navigation and flight control systems to passenger in-flight entertainment devices. Every connection matters, and Pacific Tool has the dedicated tools you need to manage the miles of wiring in every Boeing aircraft.

Window Replacement Tooling for Boeing Aircraft

Windows in your aircraft are the way the flying public sees the world. A great view makes a special flight even more magical. Pacific Tool manufactures a host of Boeing-designed tools to ensure the windows of your aircraft remain in tip-top condition.

Bearing Tooling for 777 Landing Gear

Pacific Tool provides a complete list of officially licensed Boeing Bearing Tooling for 777 Landing Gear. These tools can be ordered individually or as a complete set.

Grommet Installation Tools

OEM tool family that Boeing uses to install NAS1368 grommets during the factory aircraft production process.

Winglet replacement tools

We provide a guide for Boeing-designed specialized tools to remove and install winglets, lower labor 30% and eliminate quality errors.


737NG and MAX Aircraft Maintenance Manual (AMM) and Specialized Tool Designations


Pacific Tool is a licensed manufacturer of Boeing-designed specialized production tools. These tools were designed by Boeing for original airplane production to decrease labor costs and quality errors. Pacific Tool will provide the tool stated in the AMM or if no tool is required by the AMM, Pacific Tool will match that Task and Sub-task to Boeing-designed tools used in production.

Passenger seat removal and installation tools

Pacific Tool provides Boeing customers and maintenance the right tool from the 25,0000 Boeing-designed specialized production tool catalog to lower labor cost and reduce quality errors.


Pacific Tool connects a Boeing-designed specialized tools for production with a repair and maintenance activities and provides references for the tool to maintenance documentation and Boeing production standards.


With over 50 years serving Boeing, as well as its suppliers and customers, Pacific Tool is recognized as a pioneer in specialized tooling across the disciplines of fastening systems, assembly, and automation. Pacific Tool is AS9100 and ISO9001 certified. Officially licensed by Boeing.

Skin repair tools

Boeing-designed specialized tools for repair of damaged aircraft skins for all aircraft models.


Boeing-designed tools address 3 critical maintenance challenges.


    1. Size the dent or defect
    2. Establish and match skin contour shape
    3. Use dinging tips to remove dents or defects

Tool guides

From replacement of large structural components like winglets & windows, down to the finest details of riveting in hard-to-reach areas, Pacific Tool products have practical applications in all areas of your hangar. Pacific Tool and Boeing Distribution have teamed up to create a series of product guides that help illustrate the ways ST tools can help your team get maintenance done safer and faster, all while maintaining OEM quality. These documents outline just a few of the maintenance tasks where Pacific Tool products are particularly useful. If you have questions about any of these guides, or would like to see another task featured, contact your account director, and we will do our best to assist you!

 

Critical maintenance tasks

Boeing Specialized Production Tools are highly engineered, dedicated solutions for critical maintenance tasks—tools for limited access areas & critical flight surfaces—tools that lower labor hours, mitigate tool marking, reduce costly part damage, and improve quality.


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Identifying and validating tools

Pacific Tool’s engineers specialize in identifying and validating tools, including references with Boeing manuals, to perform your maintenance activity better, smarter, and faster—saving you time and money.


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